We were approached by a lighting company with a unique requirement for a new type of LED that featured round and stick lenses. This LED presented challenges as it had sticky lenses, resulting in a high failure rate and significant parts lost. Other companies were reluctant to take on the project due to the associated complexities, prolonged downtime, and increased costs.

However, we accepted the challenge and conducted a test build. Recognizing the potential, we proactively collaborated with the LED manufacturer and engaged with specialized nozzle manufacturers. After investing considerable time and effort, we successfully designed various customized nozzles and fine-tuned the SMT parameters. As a result, we achieved close to 100% yield for mass production of this particular LED at a reduced cost.

Our success in meeting these demanding requirements attracted the attention of another lighting company based in New York, USA. They opted to utilize our services due to the combination of acceptable costs and superior quality compared to their Chinese providers.

This local light company focuses on a large flex LED light board which is diffecult to build due to its diligent material and requiremnt of care during production. We only built control boards for them and never built the light board for them as they are already using a much larger company as their provider for the light sheet. After years of cooperation on their control boards, they started to try our service on a light sheet. We even upgraded the printer and SMT machines for our second production line, to fit the oversize flexable boards , and we got UL certified for that production line. We introduced many initiative processes tailored for their project to cut the price and improve the delivery turn time, and now we are the 2 of the main provider for them now.